行業(yè)動(dòng)態(tài)

液壓泵轉(zhuǎn)子系統(tǒng)計(jì)算設(shè)計(jì)和運(yùn)行關(guān)鍵步驟

2023-06-20 閱讀次數(shù):

?液壓泵轉(zhuǎn)子系統(tǒng)的臨界速度是指系統(tǒng)發(fā)生共振,導(dǎo)致過(guò)度振動(dòng)和潛在損壞的轉(zhuǎn)速要計(jì)算和分析液壓泵轉(zhuǎn)子系統(tǒng)的臨界速度,您需要考慮幾個(gè)因素這是一個(gè)分步指南: 1.獲取系統(tǒng)參數(shù):收集有關(guān)液壓泵轉(zhuǎn)子系統(tǒng)的必要信息,包括轉(zhuǎn)子的幾何形狀、材料特性和運(yùn)行條件。

要考慮的重要參數(shù)包括轉(zhuǎn)子質(zhì)量(m)、剛度(k)和阻尼系數(shù)(c) 2.定義運(yùn)動(dòng)方程:轉(zhuǎn)子系統(tǒng)的運(yùn)動(dòng)方程可表示為: m*d^2x/dt^2+c*dx/dt+k*x=0 在哪里: -x是轉(zhuǎn)子的位移 -時(shí)間到了 3.線性化方程:假設(shè)振動(dòng)很小,您可以通過(guò)忽略高階項(xiàng)來(lái)線性化運(yùn)動(dòng)方程。

這簡(jiǎn)化了方程式并允許進(jìn)行直接分析 90-R-075-KA-1-NN-80-R-3-S1-D-00-GBA-42-42-24 90R075KA1NN80R3S1D00GBA424224 90-R-075-KA-1-NN-80-R-4-S1-D-03-GBA-17-17-24 90R075KA1NN80R4S1D03GBA171724 90-R-075-KA-1-NN-80-S-3-C6-D-02-GBA-29-29-20 90R075KA1NN80S3C6D02GBA292920 90-R-075-KA-1-NN-80-S-3-C6-D-02-GBA-29-29-20-P010 90R075KA1NN80S3C6D02GBA292920P010 90-R-075-KA-1-NN-80-S-3-C6-D-03-GBA-35-35-24 90R075KA1NN80S3C6D03GBA353524 90-R-075-KA-1-NN-80-S-3-S1-D-03-GBA-17-17-24 90R075KA1NN80S3S1D03GBA171724 90-R-075-KA-1-NN-80-S-3-S1-D-03-GBA-23-23-24 90R075KA1NN80S3S1D03GBA232324 90-R-075-KA-1-NN-80-S-3-S1-D-03-GBA-35-35-24 90R075KA1NN80S3S1D03GBA353524 90-R-075-KA-1-NN-80-S-3-S1-E-03-GBA-20-20-24 90R075KA1NN80S3S1E03GBA202024 90-R-075-KA-1-NN-80-S-3-S1-E-03-GBA-29-29-24 90R075KA1NN80S3S1E03GBA292924 90-R-075-KA-1-NN-80-S-3-S1-E-03-GBA-35-35-24 90R075KA1NN80S3S1E03GBA353524 90-R-075-KA-1-NN-80-S-3-T2-D-03-GBA-35-35-24 90R075KA1NN80S3T2D03GBA353524 90R075-KA-1-NN-80-S-3-T2-D-03-GBA-35-35-24 90R075KA1NN80S3T2D03GBA353524 90R075-KA-1-NN-80-S-4-C7-E-03-GBA-35-35-20 90R075KA1NN80S4C7E03GBA353520 90-R-075-KA-1-NN-80-S-4-C7-E-03-GBA-35-35-20 90R075KA1NN80S4C7E03GBA353520 90-R-075-KA-1-NN-80-S-4-C7-E-03-GBA-35-35-24 90R075KA1NN80S4C7E03GBA353524 90R075-KA-1-NN-80-S-4-C7-E-03-GBA-35-35-24 90R075KA1NN80S4C7E03GBA353524 90R075-KA-1-NN-80-S-4-C7-E-03-GBA-38-38-24 90R075KA1NN80S4C7E03GBA383824 90-R-075-KA-1-NN-80-S-4-C7-E-03-GBA-38-38-24 90R075KA1NN80S4C7E03GBA383824 90-R-075-KA-1-NN-80-S-4-S1-D-03-GBA-26-26-24 90R075KA1NN80S4S1D03GBA262624 4.求解特征方程:假設(shè)解的形式為x=e^(σt),其中σ是復(fù)數(shù),將其代入線性化方程并求解特征方程。

特征方程可寫(xiě)為: ms^2+cs+k=0 其中s是復(fù)數(shù)頻率 5.計(jì)算固有頻率:求解特征方程得到表示系統(tǒng)固有頻率(ω_n)的根自然頻率由下式給出: ω_n=√(k/m) 6、確定臨界轉(zhuǎn)速:當(dāng)系統(tǒng)的固有頻率與勵(lì)磁頻率相匹配時(shí),就會(huì)出現(xiàn)臨界轉(zhuǎn)速。

90系列液壓泵

在液壓泵轉(zhuǎn)子系統(tǒng)的情況下,勵(lì)磁頻率通常是轉(zhuǎn)子的轉(zhuǎn)速(ω)因此,臨界速度(N_c)可以計(jì)算為: N_c=ω_n*60/(2π) 其中N_c以每分鐘轉(zhuǎn)數(shù)(RPM)為單位 90R075-KA-1-NN-80-S-4-S1-D-03-GBA-38-38-24 90R075KA1NN80S4S1D03GBA383824 90-R-075-KA-1-NN-80-S-4-S1-D-03-GBA-38-38-24 90R075KA1NN80S4S1D03GBA383824 90-R-075-KA-1-NN-80-S-4-S1-E-03-GBA-17-17-20 90R075KA1NN80S4S1E03GBA171720 90-R-075-KA-1-NN-80-S-4-S1-E-03-GBA-17-17-24 90R075KA1NN80S4S1E03GBA171724 90-R-075-KA-1-NN-80-S-4-S1-E-03-GBA-20-20-24 90R075KA1NN80S4S1E03GBA202024 90-R-075-KA-1-NN-80-S-4-S1-E-03-GBA-23-23-24 90R075KA1NN80S4S1E03GBA232324 90-R-075-KA-1-NN-80-S-4-S1-E-03-GBA-32-32-24 90R075KA1NN80S4S1E03GBA323224 90-R-075-KA-1-NN-81-S-3-S1-E-00-GBA-35-35-20 90R075KA1NN81S3S1E00GBA353520 90-R-075-KA-1-NN-81-S-3-T2-E-00-GBA-35-35-20 90R075KA1NN81S3T2E00GBA353520 90R075-KA-2-AB-60-S-3-S1-D-03-GBA-42-42-24 90R075KA2AB60S3S1D03GBA424224 90-R-075-KA-2-AB-60-S-3-S1-D-03-GBA-42-42-24 90R075KA2AB60S3S1D03GBA424224 90R075-KA-2-AB-60-S-4-C6-D-04-GBA-35-35-24 90R075KA2AB60S4C6D04GBA353524 90-R-075-KA-2-AB-60-S-4-C6-D-04-GBA-35-35-24 90R075KA2AB60S4C6D04GBA353524 90R075-KA-2-AB-80-P-4-C6-C-03-GBA-42-42-24 90R075KA2AB80P4C6C03GBA424224 90-R-075-KA-2-AB-80-P-4-C6-C-03-GBA-42-42-24 90R075KA2AB80P4C6C03GBA424224 90-R-075-KA-2-AB-80-S-3-C6-E-03-GBA-42-42-24 90R075KA2AB80S3C6E03GBA424224 90-R-075-KA-2-AB-80-S-3-S1-E-03-GBA-42-42-24 90R075KA2AB80S3S1E03GBA424224 90-R-075-KA-2-AB-80-S-4-C6-E-03-GBA-42-42-24 90R075KA2AB80S4C6E03GBA424224 90R075-KA-2-BB-60-R-3-C7-D-03-GBA-38-38-28 90R075KA2BB60R3C7D03GBA383828 90-R-075-KA-2-BB-60-R-3-C7-D-03-GBA-38-38-28 90R075KA2BB60R3C7D03GBA383828 7.進(jìn)行分析:確定臨界速度后,將其與液壓泵的運(yùn)行速度進(jìn)行比較。

如果運(yùn)行速度接近或超過(guò)臨界速度,則表明存在潛在的共振問(wèn)題為了保證運(yùn)行速度保持在安全范圍內(nèi),可以調(diào)整系統(tǒng)設(shè)計(jì),例如改變剛度或阻尼特性 8.包括阻尼效應(yīng):在運(yùn)動(dòng)方程中,阻尼系數(shù)(c)表示系統(tǒng)中的阻尼效應(yīng)阻尼有助于耗散能量并降低振動(dòng)幅度。

根據(jù)具體的系統(tǒng),阻尼可以通過(guò)各種機(jī)制提供,例如流體粘度、密封件或其他組件考慮運(yùn)動(dòng)方程中的阻尼效應(yīng)以準(zhǔn)確確定臨界速度 9.考慮系統(tǒng)非線性:上述分析假設(shè)一個(gè)線性系統(tǒng),適用于小振動(dòng)然而,在某些情況下,非線性效應(yīng)可能會(huì)很明顯,尤其是當(dāng)振動(dòng)幅度變大時(shí)。

非線性可能由材料特性、接觸力或流體行為等因素引起如果預(yù)計(jì)非線性效應(yīng)很重要,則可能需要更高級(jí)的分析技術(shù),例如數(shù)值模擬或?qū)嶒?yàn)測(cè)試 10.執(zhí)行模態(tài)分析:模態(tài)分析是一種用于確定系統(tǒng)的固有頻率和振型的技術(shù)通過(guò)對(duì)液壓泵轉(zhuǎn)子系統(tǒng)進(jìn)行模態(tài)分析,您可以確定振動(dòng)的臨界模式及其相關(guān)的固有頻率。

此信息對(duì)于理解潛在的諧振模式及其對(duì)系統(tǒng)性能的影響很有價(jià)值 90R075-KA-2-BB-60-S-3-C6-D-02-GBA-42-42-24 90R075KA2BB60S3C6D02GBA424224 90-R-075-KA-2-BB-60-S-3-C6-D-02-GBA-42-42-24 90R075KA2BB60S3C6D02GBA424224 90R075-KA-2-BB-80-P-4-C6-C-03-GBA-42-42-24 90R075KA2BB80P4C6C03GBA424224 90-R-075-KA-2-BB-80-P-4-C6-C-03-GBA-42-42-24 90R075KA2BB80P4C6C03GBA424224 90-R-075-KA-2-BC-60-R-3-S1-E-00-GBA-42-42-24 90R075KA2BC60R3S1E00GBA424224 90R075-KA-2-BC-60-R-3-S1-E-00-GBA-42-42-24 90R075KA2BC60R3S1E00GBA424224 90R075-KA-2-BC-60-S-3-C6-D-02-GBA-42-42-24 90R075KA2BC60S3C6D02GBA424224 90-R-075-KA-2-BC-60-S-3-C6-D-02-GBA-42-42-24 90R075KA2BC60S3C6D02GBA424224 90-R-075-KA-2-CD-60-D-3-S1-L-03-GBA-32-32-24 90R075KA2CD60D3S1L03GBA323224 90-R-075-KA-2-CD-60-L-3-C6-D-03-GBA-42-42-24 90R075KA2CD60L3C6D03GBA424224 90-R-075-KA-2-CD-60-L-3-C7-D-02-GBA-42-42-24 90R075KA2CD60L3C7D02GBA424224 90-R-075-KA-2-CD-60-P-3-S1-D-03-GBA-35-35-24 90R075KA2CD60P3S1D03GBA353524 90-R-075-KA-2-CD-60-R-3-C7-D-03-GBA-38-38-24 90R075KA2CD60R3C7D03GBA383824 90R075-KA-2-CD-60-S-3-C7-D-03-GBA-42-42-24 90R075KA2CD60S3C7D03GBA424224 90-R-075-KA-2-CD-60-S-3-C7-D-03-GBA-42-42-24 90R075KA2CD60S3C7D03GBA424224 90-R-075-KA-2-CD-80-L-3-S1-D-00-GBA-29-29-26 90R075KA2CD80L3S1D00GBA292926 90-R-075-KA-2-CD-80-L-3-T1-D-00-GBA-29-29-26 90R075KA2CD80L3T1D00GBA292926 90-R-075-KA-2-CD-80-R-3-C7-D-06-GBA-40-40-24 90R075KA2CD80R3C7D06GBA404024 90-R-075-KA-2-CD-80-R-3-C7-D-06-GBA-45-45-24 90R075KA2CD80R3C7D06GBA454524 90-R-075-KA-2-CD-80-R-3-S1-D-02-GBA-40-40-24 90R075KA2CD80R3S1D02GBA404024 11.考慮流體引起的激勵(lì):液壓泵由于轉(zhuǎn)子和流體之間的相互作用而產(chǎn)生流體引起的激勵(lì)。

這些激勵(lì)可能由壓力脈動(dòng)、流動(dòng)擾動(dòng)或空化效應(yīng)引起理解和解釋這些流體引起的激勵(lì)對(duì)于準(zhǔn)確預(yù)測(cè)臨界速度和評(píng)估系統(tǒng)穩(wěn)定性至關(guān)重要 12.通過(guò)測(cè)試驗(yàn)證結(jié)果:一旦計(jì)算出臨界速度并進(jìn)行分析,就必須通過(guò)測(cè)試驗(yàn)證結(jié)果通過(guò)實(shí)驗(yàn)測(cè)試,您可以驗(yàn)證分析預(yù)測(cè)并確認(rèn)系統(tǒng)在不同操作條件下的行為。

它還有助于識(shí)別分析中的任何不可預(yù)見(jiàn)的因素或不準(zhǔn)確之處 請(qǐng)記住,臨界速度分析是液壓泵轉(zhuǎn)子系統(tǒng)設(shè)計(jì)和運(yùn)行的關(guān)鍵步驟,可確保其可靠性并防止與共振相關(guān)的問(wèn)題建議咨詢領(lǐng)域?qū)<?,進(jìn)行全面分析,并考慮系統(tǒng)特定因素以獲得準(zhǔn)確可靠的結(jié)果。

在線聯(lián)系
掃碼關(guān)注

微信二維碼

^返回頂部